Basic Info.
After-sales Service
Provided
Centrifuge Type
Decanter Centrifuge
Material of Construction
Stainless Steel 304, 316L, etc
Discharge
Scroll Discharge
Shock Absorbing System
Rubber Shock Abaorber
Transport Package
Standard with Wooden Pallet and Poly Film Wrapping
Specification
stainless steel
Product Description
PRODUCT DESCRIPTION
Horizontal Decanter Centrifuge
Applications: Separation of ultra-fine particle materials and high-viscosity materials, suitable for applications with relatively low solid content materials and high requirements for liquid phase clarity.
Industrial waste
Urban sewage treatment
Starch
antibiotic
Dewatering of soybean and wheat protein
Dewatering of distiller's grains
Coal Tar Separation
Clean coal flotation and slime dewatering
Dewatering of vaporized slag
Dye, Pigment Grading and Dewatering
Drilling sludge treatment
Cellulose dewatering
LW Decanter centrifuge
| LWX Decanter centrifuge (centripetal pump liquid discharge)
| LWXF Explosion-proof decanter centrifuge
|
Separation principle diagram of LW decanter centrifuge
1 Feed pipe slurry enters, 2 clarifies liquid phase, 3 bowl, 4 slurry enters the bowl directly, 5 screw conveyor, 6 solid phase settles and pushes into the cone end, 7 solid phase outlet
Separation principle: Under the action of centrifugal force field, when the density of the solid phase is greater than that of the liquid phase, the solid phase is deposited on the inner wall of the bowl, and the screw conveyor and the bowl move the solid phase to the discharge under the set differential speed. When it enters the cone end of the bowl and reaches the discharge port, it leaves the overflow surface, the moisture content of the solid phase is further reduced, and is discharged to the discharge port. The liquid phase overflows from the overflow port at the big end of the bowl.
The overflow radius can be adjusted to suit different materials. The smaller the overflow radius, the higher the moisture content of the solid phase and the lower the solid content of the liquid phase (the liquid phase is clearer); the larger the overflow radius, the lower the moisture content of the solid phase and the lower the solid content of the liquid phase. High (more turbid liquid phase).
LWX horizontal decanter (centripetal pump liquid) centrifuge: the liquid discharge method is centripetal pump, and the liquid discharge radius is adjustable. The outlet liquid has a certain pressure and can be directly connected to the outlet pipeline.
LWXF horizontal decanter (explosion-proof) centrifuge: Before starting the centrifuge, the centrifuge inner cavity and the casing cavity are replaced with nitrogen, and the oxygen content concentration in the inner cavity is below the set safe concentration before it can be started. Nitrogen is added during operation. Nitrogen seals are installed at both ends of the centrifuge to ensure the isolation of the centrifuge cavity from the outside and meet explosion-proof requirements. The motor of the centrifuge and the electrical components on site must meet the explosion-proof grade of the working condition. The transmission belt is antistatic and has static grounding. In explosion-proof applications, centripetal pumps are generally used. The solid outlet of the centrifuge must be connected to the fan and other devices.
The settling velocity of the solid-liquid two-phase mixture is determined by the dispersion state of the suspended matter and the two-phase density, and is also significantly affected by the surface state of the solid-liquid two-phase, because it can affect the stability of the mixture and control the interaction between particles. state of contact. The properties of these systems may also be time dependent, as some suspensions have settling velocities that vary with time.
Settling velocity is the main basis for type selection. By analyzing and testing the physical and chemical properties of the solid-liquid mixture, determining the separation process, and conducting necessary technical and economic analysis (product quality, yield, energy consumption, production capacity, operation safety, control), select the appropriate separation equipment.
Generally, the sedimentation method is more economical than the filtration method, especially in those cases involving high-volume, continuous liquid flow, gravity settling is considered to be the first choice.
When the density difference between the solid-liquid two-phase is very small, try not to use the sedimentation method for solid-liquid two-phase separation. Or increase the density difference through appropriate process methods, or increase its separation power through the action of centrifugal force.
Centrifuge system
Centrifuge system | Configuration |
Centrifuge | Standard |
Electric control box | Standard |
Lubrication station | Thin oil lubrication/grease lubrication not matching |
Onsite operation button | Explosion-proof or not |
Special tools | Standard |
Spare parts | Agreement to order |
Conditions of use of the centrifuge
Conditions of use of the centrifuge | Parameter |
Ambient temperature °C | -10~45; air relative humidity≯85% |
Design temperature °C | -10~90 |
Design pressure mbar | 100 |
Air source pressure bar | / |
Washing fluid pressure bar | ≥3 |
Main power | 3-phase 5-wire system/50HZ/380V or according to local power supply |
Nitrogen source pressure bar | 3 |
Nitrogen purity | ≥99.9% |
Nitrogen flushing pressure (working condition) bar | 3 |
Centrifuge Features
Characteristic | Standard configuration |
Explosion-proof requirements | According to URS requirements |
Feeding method | Longitudinal feed tube |
Discharge method | Scraper + chute hopper or scraper + spiral hopper |
Door cover form | Flat open cover or full open cover |
Lock cover and open cover form | Hydraulic locking + manual opening or manual pressing |
Support and bearing | Flat four-point support |
Installation form | Overall installation or partition installation |
Damping system | Spring + high viscosity liquid damping |
Host driver | Inverter drive + belt drive |
Scraper driving method | Hydraulic drive |
Screw discharge drive mode | Motor + reducer |
Scrape | Stratificationless or Quantitative Stratification |
braking method | Resistance energy braking |
Lubrication method | Grease lubrication or thin oil lubrication |
System control method | PLC program control |
Note: If nitrogen protection is configured, a nitrogen source is required
Features
Characteristic | Standard configuration |
Explosion-proof requirements | According to URS requirements |
Feeding method | Feed pipe with flushing branch |
Discharge method | Scroll conveyor |
Open form | Manual opening + constant force support |
Support and bearing | Flat four-point support |
Damping system | rubber shock absorber |
Host driver | Inverter drive + belt drive |
Differential drive | Inverter drive + planetary gear differential |
Braking method | Resistance energy braking |
Lubrication method | Thin oil lubrication or grease lubrication |
System control method | PLC program control |
Centrifuge technical parameters
Centrifuge Technical Parameters | LW220 | LW350 | LW450 | LW530 | LW650 |
Bowl inner diameter mm | 220 | 350 | 450 | 530 | 650 |
Bowl effective length mm | 880 | 1460 | 1800 | 2120/2650 | 2800 |
aspect ratio | 4 | 4.17 | 4 | 4/5 | 4.3 |
Bowl speed r/min (max) | 4800 | 4000 | 3200 | 2800/2500 | 2500 |
Separation factor G (max) | 2840 | 3133 | 2578 | 2325/1853 | 2273 |
Differential ratio | 1:29.5 | 1:43 | 1:43 | 1:32.5 | 1:32.5 |
Differential speed r/min | 5-50 adjustable | 10-30 adjustable | 10-30 adjustable | 10-30 adjustable | 10-30 adjustable |
Bowl cone angle° | 2x8° | 2x8° | 2x8° | 2x8° | 2x10° |
Main motor, inverter power kw | 11 | 22 | 30 | 55 | 90 |
Back drive motor, inverter power kw | - | 7.5 | 11 | 15 | 45 |
Machine weight Kg | 1100 | 2100 | 3500 | 5000 | 11200 |
Dimensions LxWxH | 2820x760x860 | 3500x1000x1000 | 4215x1090x1270 | 4728x1230x1420 | 5400x1750x1580 |
Dimensions of electric control box LxWxH | 800x600x1500 | 800x600x2200 |
Lubrication station | System pressure Mpa | / | 1 |
Motor power kw | / | 0.55 |
Dimensions LxWxH | / | 630x520x710 |
Noise level (1m away from the machine) dBA | 80 |
Connection nozzle
Connection nozzle | LW220 | LW350 | LW450 | LW530 | LW650 |
Feed pipe | DN25 | DN65 | DN40 | DN50 | DN65 |
Inner chamber wash pipe | DN15 | DN25 | DN32 | DN32 | DN32 |
Case wash pipe | DN15 | DN25 | DN32 | DN32 | DN32 |
Solid outlet | Rectangular Flange 350x180 | Rectangular Flange 450x300 | Rectangular Flange 590x440 | Rectangular Flange 680x440 | Rectangular Flange 910x450 |
Liquid outlet | DN100 | DN125(LWX DN32) | DN150(LWX DN40) | DN200(LWX DN50) | DN200(LWX DN65) |
Solid outlet Viewport | Ø 159 Quick release | Ø 159 Quick release | Ø 219 Quick release | Ø 219 Quick release | Ø 219 Quick release |
Thin oil lubrication | Oil port | / | M10 |
oil return port | / | Ø25 hose connector |
Grease lubrication | Grease port | M10x1 Grease nozzle |
Gearbox oil port | M18x1.5 screw plug |
Shaft seal nitrogen filling port | / | Ø16mm Air connector |
Bowl inner chamber, casing nitrogen filling port | / | Ø16mm Air connector |
Note 1: The discharge port (solid phase outlet) above is the standard factory configuration, and the external discharge port can be customized according to user requirements
Note 2: Flange according to HG/20615-2009 Class150 series
Note 3: There are two lubrication methods, thin oil lubrication and grease lubrication, which need to be specified when ordering
Outline drawing LW decanter centrifuge
LW bowl end cover | Gearbox | Solid outlet wear-resistant sleeve |
Outline drawing of LWX centrifuge
LW decanter centrifuge installation form
The height H of the solid outlet is determined according to the actual conveying method
The centrifuge can be installed directly on the floor, and the discharge port is set on the floor, which can be connected to the lower silo or conveying device through a soft connection.
If it is installed on the bottom floor, it is necessary to set up the installation bracket and the centrifuge elevated so that the discharge port has a sufficient height from the ground for receiving the material. The specific height is determined according to the material receiving method.
For elevated installation, a safety fence should be provided around the centrifuge plate.
The pipe connections of the feed pipe, flushing pipe, liquid outlet pipe, and discharge port of the centrifuge should be connected by hoses.
For the installation requirements of the centrifuge, please refer to the relevant technical requirements of Tongze.
Address:
No. 7 Haifeng Road, Nanfeng Town, Zhangjiagang, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Tongze Brief
1. Professional in R&D, production, sales and technical services of filtration and separation equipment such as centrifuges
2. Senior R&D design team, persistent R&D investment and promotion and application of R&D results
3. Thirty years of application experience accumulated and shared with customers
4. Professional and real-time pre-sale, sale and after-sale technical consultation and technical services
5. Precise numerical control equipment to ensure the processing accuracy of products
6. Strict management process from design input to product output and after-sales service
7. Perfect quality management system to ensure product quality
The new factory in Tongze will be completed by the end of 2022, covering an area of 16, 500m3, with a construction area of 15, 000 m3 and a double-storey workshop
Company Qualification
1. CPPEI Filtration and Separation Machinery Technology Center
2. Member unit of National Separation Machinery Standardization Committee
3. Member unit of China Pharmaceutical Equipment Industry Association
4. Jiangsu high-tech enterprise
5. ISO9001 quality management system certification
6. ISO14001 Environmental Management System Certification
7. ISO45001 occupational health and safety management system certification