| Customization: | Available |
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| After-sales Service: | Provided |
| Warranty: | 1 Year |
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PRODUCT DESCRIPTION
Horizontal Pharma Peeler Centrifuge
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Application industry: pharmaceutical, fine chemical, food industry
Separation principle: GK series horizontal peeler centrifuge, the basket and shafting are arranged in the horizontal direction, the slurry is filtered through the filter cloth under the action of centrifugal force to achieve solid-liquid phase separation, it is a filter type, intermittent operation centrifuge . Filtration accuracy (minimum particle size) 1um
When the centrifuge basket is at the feeding speed, the liquid/solid mixed fluid enters the centrifuge basket from the feed pipe, and under the action of the centrifugal force field, the solid phase is intercepted through the filter cloth and the liquid phase is filtered out. When the cake layer reaches the set thickness, the cake layer controller sends out a signal to stop feeding. If the process requires, the filter cake can be washed and purified, and the washing liquid can be filtered out at the same time. Further dry spinning until the separation requirements are met. Reduce to low speed, the scraper will scrape off the filter cake to complete a working cycle.
GK series horizontal peeler centrifuge is suitable for materials that are relatively easy to dewatering and separate. The production capacity is relatively high (compared to the vertical scraper centrifuge).
For applications in high-level clean areas such as medicine or food, the GKF partition wall-mounted model is used, which can clean the device on-line and sterilize on-line. Partition wall installation form: the centrifugal working chamber is in the clean room, and the transmission is outside the clean room to eliminate dust and other pollution. The fully open cover type door cover can easily clean the basket and all the clearness and verification of the flow-through parts.
The operation of the centrifuge is controlled by PLC, and the system runs automatically according to the set operation program. Different models have corresponding operating parameters or adjustment ranges. For specific working conditions, set appropriate operating parameters during commissioning and subsequent operation to meet separation requirements. The control system automatically repairs or protects the overload in the actual operation process.
work process:
The automatic control system controls the main engine of the centrifuge, hydraulic system, lubrication system, pneumatic system, nitrogen protection system, valves, pumps, valves, and material delivery systems related to the centrifuge.
Centrifuge system
| Centrifuge system | Configuration |
| Centrifuge | Standard |
| Electric control box | Standard |
| Hydraulic station | Standard |
| Lubrication station | Standard |
| Nitrogen replacement box | Optional |
| Oxygen content detection box | Optional |
| Gas liquid seal | Optional |
| On-site operation button | Standard |
| Filter cloth | 1 piece as standard, mesh CNC filter accuracy requirements |
| Special tools | Standard |
| Spare parts | Agreement to order |
Conditions of use of the centrifuge
| Conditions of use of the centrifuge | Parameter |
| Ambient temperature °C | -10~45; air relative humidity≯85% |
| Design temperature °C | -10~80 |
| Design pressure mbar | 100 |
| Air source pressure bar | 5-7 |
| Washing fluid pressure bar | ≥3 |
| Main power | 3-phase 5-wire system/50HZ/380V |
| Nitrogen source pressure bar | 3 |
| Nitrogen purity | ≥99.9% |
| Nitrogen flushing pressure (working condition) bar | 3 |
Centrifuge Features
| Characteristic | Standard configuration |
| Explosion-proof requirements | According to URS requirements |
| Feeding method | Longitudinal feed tube |
| Discharge method | Scraper + chute hopper or scraper + spiral hopper |
| Door cover form | Flat open cover or full open cover |
| Lock cover and open cover form | Hydraulic locking + manual opening or manual pressing |
| Support and bearing | Flat four-point support |
| Installation form | Overall installation or partition installation |
| Damping system | Spring + high viscosity liquid damping |
| Host driver | Inverter drive + belt drive |
| Scraper driving method | Hydraulic drive |
| Screw discharge drive mode | Motor + reducer |
| Scrape | Stratificationless or Quantitative Stratification |
| Braking method | Resistance energy braking |
| Lubrication method | Grease lubrication or thin oil lubrication |
| System control method | PLC program control |
Note: Discharge method: scraper + chute hopper or scraper + screw hopper must be specified when ordering
Centrifuge technical parameters
| Centrifuge Technical Parameters | GK800/GKF800 | GK1000/GKF1000 | GK1250/GKF1250 | GK1600/GKF1600 | |||
| Basket inner diameter mm | 800 | 1000 | 1250 | 1600 | |||
| basket effective height mm | 400 | 500 | 630 | 800 | |||
| Basket volume L | 100 | 130 | 350 | 700 | |||
| Maximum loading limit Kg | 125 | 165 | 430 | 900 | |||
| Filter cake layer thickness mm (max) | 115 | 130 | 160 | 200 | |||
| Basket speed r/min (max) | 1500 | 1350 | 1200 | 950 | |||
| Separation factor G (max) | 1008 | 1020 | 1008 | 808 | |||
| Filtration area m2 | 1 | 1.57 | 2.47 | 4.02 | |||
| Machine weight Kg | 6000 | 10000 | 15000 | 30000 | |||
| Dimensions LxWxH | 2750x1800x2100 | 3400x2000x2200 | 3525x2200x2550 | 4600x3000x3400 | |||
| Dimensions of electric control box LxWxH | 800x630x2200 | ||||||
| Basket rotation direction | Clockwise (looking down at the machine) | ||||||
| Main motor, inverter power kw | 30 | 37 | 55 | 90 | |||
| Transmission motor, inverter power kw | / | / | 4 | 5.5 | |||
| Noise level (1m away from the machine) | ≤85dBA | ||||||
| Hydraulic station | System pressure Mpa | 8 | 10 | ||||
| Motor power kw | 2.2 | 3 | 4 | 5.5 | |||
| DimensionsLxWxH | 800x500x850 | ||||||
| Weight Kg | 65 | ||||||
| Lubrication station | System pressure Mpa | 1 | |||||
| Motor power kw | 0.55 | ||||||
| DimensionsLxWxH | 630x520x710 | ||||||
| Weight Kg | 55 | ||||||
| Residual filter cake thickness mm | ≈8mm | ||||||
| Material level detection method | Electromechanical Level Detector | ||||||
| External detection method | Manhole + mirror + lighting (explosion-proof LED with switch) | ||||||
Connection nozzle
| Connection nozzle | GK800/GKF800 | GK1000/GKF1000 | GK1250/GKF1250 | GK1600/GKF1600 | |
| Feed pipe | DN50 | DN65 | DN80 | DN80 | |
| Washing pipe | DN25+ atomizing nozzle | DN25+ atomizing nozzle | DN32+ atomizing nozzle | DN40+ atomizing nozzle | |
| Shaft seal | 10mm (quick twist connector) | ||||
| Pressure detection port | G1/2 | ||||
| Outlet pipe | DN100 | DN100 | DN150 | DN200 | |
| Outlet | DN200 | DN250 | DN300 | DN400 | |
| Vent pipe | DN65 | DN80 | DN100 | DN125 | |
| Nitrogen filling caliber | 16 mm | ||||
| Shaft seal nitrogen filling port | 10 mm | ||||
| Shaft seal purge port | 10 mm | ||||
| Hydraulic station | Hydraulic port | M16x1.5,2 sets | |||
| Lubrication station | Grease port | M16x1.5,2 sets | |||
| oil return port | Ø38 hose connector, 1 set | ||||
| Gas liquid seal | Inlet | DN100 | DN125 | DN150 | DN200 |
| Liquid outlet | DN100 | DN125 | DN150 | DN200 | |
| vent | DN65 | DN80 | DN100 | DN125 | |
| Observation hole | Φ120 sight glass | Φ120 sight glass | Φ120 sigh glass | Φ120 sight glass | |
Note 1: The above table for the outlet (solid phase outlet) is the standard factory configuration, which can be customized according to user requirements
Note 2: Flange according to HG/20615-2009 Class150 series
Outline drawing GK peeler centrifuge
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Centrifuge accessories: hydraulic station, lubrication station, gas-liquid seal, nitrogen replacement box, oxygen content detection box
GKF Pharma peeler centrifuge installation formThis installation diagram is for explosion-proof applications: scraper + chute conveying and discharging mode, a butterfly valve is installed at the discharge port and then connected to the buffer warehouse.
This picture shows the installation form of the fine drying package workshop, and the centrifuge shock absorber can be directly installed on the floor. The centrifuge chamber is inside the fine drying package workshop, the transmission device is outside the finishing package workshop, and the partition wall panel of the centrifuge and the workshop wall hole adopt flexible sealing.
The height of the centrifuge base should be designed according to the height of the receiving bin.
The feed pipe, washing pipe, liquid outlet pipe and other pipeline connections of the centrifuge should be connected by hoses.
For the installation requirements of the centrifuge, please refer to the relevant technical requirements of Tongze.
The hydraulic station, lubrication station and motor of the centrifuge are integrated and installed in the machine transmission area.
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